
Ridgid Pro Gear 2.0 Rolling Tool Box
Rugged rolling case that serves as the enclosure for the whole portable power station.
See it in a videoGear / DIY Portable Power Station
Turning my old 12V barn system into a rolling power station.
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I had my old 12v system from my barn that has just been sitting on the shelf. I didn’t really know what I wanted to do with it till I started browsing YouTube one day and came across a handful of videos where people built their own portable power stations (or solar generators if you prefer). I thought that would be a great use for my old system. It would give me the ability to have power out back when I’m working where before I would have to either run the generator or I would have to run a lot of extension cords.

Rugged rolling case that serves as the enclosure for the whole portable power station.
See it in a video
Large prismatic LiFePO4 cells from EVE, a well-known manufacturer. These make up the battery pack.
From the manufacturer unless noted. Check the current spec sheet before sizing a system.

Protects and balances the cells in the pack, with Bluetooth monitoring.
From the manufacturer unless noted. Check the current spec sheet before sizing a system.

Turns battery power into clean household AC for tools and appliances.
From the manufacturer unless noted. Check the current spec sheet before sizing a system.

Solar charge controller, so the power station can recharge from panels out in the field.
From the manufacturer unless noted. Check the current spec sheet before sizing a system.

Quiet, high-quality fan that moves heat out of the enclosure.
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Dust filters and finger guards for the vent and fan openings.
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Small temperature controller with a relay that switches the cooling fan on only when the box gets warm.
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Panel-mount outlets and USB ports, set into the lid for easy access.
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Weatherproof AC charger for topping up the battery from a wall outlet, with Bluetooth monitoring.
From the manufacturer unless noted. Check the current spec sheet before sizing a system.

Fabric tape for bundling and protecting the internal wiring, the way car manufacturers do it.
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Distributes DC power to individual circuits, each with its own fuse.
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Low-profile splitter that gets two AC outlets from one inside a tight enclosure.
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Shows voltage, current, power and remaining capacity using a Hall-effect sensor around the cable.
See it in a videoHeavy-duty relay used as a remote on/off switch for the main battery feed.
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Adhesive pads that cushion the cells and components inside the case.
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Strong reinforced tape for strapping the cell pack together.
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